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We’ve got a team of over 80 skilled engineers who handle our New Product Introduction (NPI) process. Our setup is project-focused, with each project led by one of our experienced project managers. They’re dedicated to meeting the project’s goals for cost, delivery, and quality. Our aim is to make the NPI process hassle-free for you, ensuring a smooth experience from start to finish.
Our dedicated project managers and engineers collaborate intimately with clients at every stage, ensuring excellence from conception to completion
Leveraging our deep expertise in custom sheet metal fabrication, we are specialized in delivering enhanced product quality and cost optimization through smart Design for Manufacturability (DFM) advice
Quality control starts with product analysis. Rest assured thorough BOM analysis, meticulous process and tooling design, and Poka-Yoke methods, paired with rigorous digital inspections and custom fixtures
We understand the importance of time when it comes to new product launching. We have a specialized 20-member crew with exclusive machinery just to produce prototype. Our standard prototyping lead time is typically in under a week,
We incorporate a project-based structure at ACE. Each project is led by a project manager who oversees and coordinates every aspect of the entire NPI (New Product Introduction) process. Each NPI team is comprised of skilled professionals, including quoting engineers, project engineers, quality engineers, sourcing engineers, as well as planning and production specialists.
Quality is the foundation of everything we do at ACE. We are committed to excellence in all aspects through our rigorous systematic quality approach. Our quality foundation is supported by two crucial pillars. Firstly, our system support integrates all quality functions into our Manufacturing Execution System (MES), enhancing the efficiency of our operations. Secondly, our well-being program underscores our belief that the well-being of our people is fundamental to maintaining high quality.
Workflow automation reduces errors Automated inspection task generation with designed sampling Real-time data analysis and notifications for critical quality checks
A single scan reveals everything: from technical specs to supplier tracing, inspection reports and product history Customized report and prompt alerts for potential issues
Quick problem identification with the power to pause production, ensuring quality is paramount
At ACE, quality begins with our people. Through fostering their well-being, we see direct benefits in performance and output
Team members contribute directly via mobile suggestions—fueling a culture of progress with over 10,000 suggestions and 50+ improvement projects this year Every voice matters, driving safety, quality, cost efficiency, and productivity enhancements
Regular audits by leaders across levels—from unit leaders to engineers and the general manager—bolster operator performance and process integrity
We understand the challenges of managing projects with short lifecycles, fluctuating demand, and frequent design updates. At ACE, we excel in handling products with high mix and low volume, offering unmatched agility and flexibility. In addition to manufacturing, we provide our clients with value-added services, including inventory management and supply chain management, ensuring seamless operations from start to finish..
Expertise in handling demand variability, design updates, short product lifecycles, and tight lead times
Customizable Just-In-Time (JIT), Built-to-Schedule, and Vendor-Managed Inventory (VMI) strategies Proactive inventory management based on real-time needs
Robust management of complex Bill of Materials (BOM) Globle sourcing experience Proven success in unstable market conditions
ACE Suzhou and Penang factories are equipped with the most advanced production equipment and have full processes for the production of sheet metal and frame products.
Full process sheet metal factory with high automation rate and the ability to provide customers with additional services such as integrated assembly and design.
Full process custom sheet metal fabrication factory, large pre-treatment line and powder room, providing customers with professional and high-quality services.
